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E-Car

HIPO Systems is a supplier of connectors and connector assemblies for Power Supply, Data/Telecommunications, Electric Bike Industry and Electric Car Industry for many well-known manufacturer worldwide.
HIPO Systems designs and supplies connectors and connector assemblies.

From standard industry upto fully custom componts. Contact us and will offer you the product that you need.

Below you will find some examples of products we already supplied.

  • Charging cable
  • Charging gun
  • Charging inlet
  • Charging receptacle
  • High voltage connector
  • HVIL
  • Cable assembly
  • Wire harness

HV Signal Connector

Signal Connector: Apply for the signal transmission between HV device in EV.

HV Signal Connector CT63

Rated Current
6A/9A
Rated Voltage
220V
IP Degree
IP67 5 keys for error-proof
Pole
8/12/19/22/28/36
CT63 

HV Signal Connector CT63T

Rated Current
6A/9A
Rated Voltage
250V
IP Degree
IP67 Plastic shell
Pole
8/12
CT63T 

HV Signal Connector EVS1

Rated Current
6A/9A
Rated Voltage
600V
IP Degree
IP67 TPA
Pole
8/12/24
EVS1 

HV Signal Connector EVS6

Rated Current
: 5A/9A
Rated Voltage
24V
IP Degree
IP67 TPA
Pole
20
EVS6 

HV Low-current Connector

HV Low-current Connector: Apply for PDU, AC, PTC, DC/DC, OBC, etc in EV.

HV Low-current Connector C105/RC

Rated Current
20A/32A/40A
Rated Voltage
1000V
IP Degree
IP67、IPXXB
HVIL, Secondary locking and secondary separation
C105 
RC 

HV Low-current Connector EVH3

Rated Current
20A/32A/40A
Rated Voltage
1000V
IP Degree
IP67、IPXXB
HVIL, Secondary locking and secondary separation
EVH3 

HV Low-current Connector HVIL/GYHE

Rated Current
20A/80A
Rated Voltage
1000V
IP Degree
IP67, IP6K9K, IPXXB
HVIL, Secondary locking and secondary separation
Small size and light weight
HVIL 
GYHE 

HV Low-current Connector EVH2

Rated Current
20A/40A
Rated Voltage
1000VDC
IP Degree
IP67
Pole
2/3/4
Wire Range
2.5, 4mm²
Temp. Range
-40℃~125℃
Shield
360°
EVH2 
EVH2 
EVH2 

HV Large-current Connector

HV Large-current Connector: Apply for PDU, MCU, battery pack, etc in EV.

HV Large-current Connector CT34E/MPCL

Rated Current
130A/200A/250A
Rated Voltage
1000V
IP Degree
IP67 Individual seal
HVIL, Multiple keys Error-proof, Shield, Individual seal
CT34E 
MPCL 

HV Large-current Connector GYHF

Rated Current
130A/200A/250A
Rated Voltage
1000V
IP Degree
IP67 Individual seal
HVIL, Multiple keys Error-proof, Shield, Individual seal
GYHF 

HV Large-current Connector EP1/EP150

Rated Current
130A/150A/200A/250A
Rated Voltage
1000V
IP Degree
IP67, IPXXB
HVIL, Multiple keys Error-proof, Shield, Individual seal
EP1 
EP150 

HV Large-current Connector EVH1

Rated Current
130A/150A/200A/250A
Rated Voltage
1000V
IP Degree
IP67, IPXXB
HVIL, Multiple keys Error-proof, Shield, Individual seal
EVH1 

HV Large-current Connector EVH4

Rated Current
20A/40A
Rated Voltage
1000V DC
IP Degree
IP67,IP6K9K, IPXXB
Pole
2/3
Wire Range
25, 35, 50
Temp. Range
-40℃~125℃
Shield
360°
AK Interface
Type: 90° or 180°
EVH4 
EVH4 
EVH4 

HV MSD Connector

MSD: Apply for PDU, battery pack, etc in EV.

HV MSD Connector DLQ4

Rated Current
300A (contacts)
Rated Voltage
1000V
IP Degree
IP67
Small size, no fuse, individual seal.
DLQ4 

HV MSD Connector DLQ5

Rated Current
200A (contacts)
Rated Voltage
690V/750V
IP Degree
IP67, IPXXB
fuse Spec
80A,100A,125A,160A,200A,250A,315A,350A,400A
HVIL, Secondary locking, Small size and light weight
DLQ5 

HV MSD Connector DLQ6

Rated Current
250A (contacts)
Rated Voltage
750V
IP Degree
IP67, IPXXB
fuse Spec
250A,315A,400A,500A,630A
HVIL, Secondary locking, Silcone oil resistant
DLQ6 

HV MSD Connector DLQ8

Rated Current
250A (contacts)
Rated Voltage
750V
IP Degree
IP67, IPXXB
fuse Spec
200A,250A,315A,400A,500A,630A
HVIL, Bolt locking, Chip terminal
DLQ8 

HV Pass-through Connector

Pass-through Connector: Apply for PDU, AC, PTC, DC/DC, OBC, etc in EV.

HV Pass-through Connector EJ1

Rated Voltage
1000V
IP Degree
IP67
Wire Range
35mm²
Easy maintenance and installation
EJ1 

HV Pass-through Connector JX56

Rated Voltage
1000V
IP Degree
IP67
Pole
2/3
Wire Range
2.5, 4, 16, 25, 35, 50mm²
Available for sheet metal panel
JX56 

HV Pass-through Connector EJ3M

Rated Voltage
1000V
Wire Range
2.5, 4, 6, 25, 35, 50mm²
Metal shell, Surface painting /passivation
Simple structure and high reliability.
EJ3M 

HV Pass-through Connector JX59(M)

Rated Voltage
750V
IP Degree
IP67
Wire Range
50, 70mm²
Quick installation
JX59(M) 

HV Pass-through Connector EJ5

Rated Voltage
1000VDC
IP Degree
IP68 (24h under 1m water)
Pole
2/3
Wire Range
16,25,35,50mm²
Temp. Range
-40℃~125℃
Shield
360°
Anti-channeling and anti-rotation
AK interface
EJ5 
EJ5 
EJ5 
EJ5 
EJ5 
EJ5 

Charging Connector

Certified comprehensive / provide customized development

Charging Connector GB AC

Rated Current
Single-phase (10A，16A，32A), Three-phase (16A，32A)
Rated Voltage
250V/440V
IP Degree
IP54，IP55(After insertion)
Temp. Range
-30℃～50℃
Meet with GB/T20234.2-2015
GB AC 
GB AC 

Charging Connector GB DC

Rated Current
80A，125A，200A，250A
Rated Voltage
750V
IP Degree
IP54，IP55(After insertion)
Temp. Range
-30℃～50℃
Meet with GB/T20234.3-2015
GB DC 
GB DC 

Charging Connector EU Standard / CCS2

DC Charging Plug: 70A, 125A
AC Charging Plug: 16A, 32A

TÜV certification

Temp. Range
-30℃~50℃
EU Standard 

Charging Connector USA Standard

Appearance and Modeling Patents
Customer approval: Europe, USA, South Korea and India
USA Standard 

Swapping Connector

Application : Current Transfer Between Battery Box and Vehicle, Battery Wire and Charging Terminal

Swapping Connector BPC10

Rated Current
400A
Rated Voltage
750V
Service Life
10000 times
X/Y/Z Triaxial floating
Apply for bus
BPC10 

Swapping Connector BPC20

Rated Current
200A
Rated Voltage
750V
Service Life
10000 times
X/Y/Z Triaxial floating
Apply for passenger vehicle
BPC20 

Swapping Connector BPC50

Rated Current
400A
Rated Voltage
750V
Service Life
10000 times
X/Y/Z Triaxial floating
Apply for bus
BPC50 

Swapping Connector BPA20

Rated Current
Signal 2A, Power 80A
Temp. Range
-40℃ ～＋80℃
Insulation Resistance
≥ 100MΩ
Withstand voltage: 3000V AC for power; 400V AC for signal
BPA20 

Harness and Integrated Device

Harness assemblies

  • Charging Harness: Vehicle Fast Charging & Slow Charging
  • Inter-package Connection Wire
  • Inter-package Heating Wire
  • Inter-package Signal Wire
  • Core Energy Storage Interconnection Harness
  • Motor – MCU harness
  • MCU/ battery pack/ steering controller / electric defrost/ PTC / AC/ OBC - auxiliary source harness

Integration Series (BDU/PDU/CDU)

Function

  • Power distribution, Charging and discharging control
  • Acquisition of voltage signal, Insulation monitor
  • Overload/Short circuit protection
  • High/Low voltage conversion
  • Interlock, protection of lip open

Advantage

  • Miniaturization, integration and space saving
  • Customized design to meet personalized needs
  • Reasonable internal layout for easy maintenance

Charging Pile

Charging Mode 2

GB 
EU 

Charging Pile AC

  • Single-phase/3-phase AC input
  • Power range : 7~21KW
  • Swipe card or APP scanner
  • Apply for parking of residence & supermarket or outdoor charging
Single-phase AC 
Three-phase AC 

Charging Pile DC

  • Fast charging equipment
  • Large power and current
  • Apply for centralized operation occasions such as outdoor charging station
60/90 DC 
120/150 DC 

Liquid-cooled Products

Liquid-cooled Plug/Socket

Liquid-cooled Plug
Liquid-cooled Socket
  • Realize vehicle 100km running normally within 3-5 mins charging.
  • The core technology is to add an intelligent liquid-cooled system to the charging connector, which can increase the charging current of the connector to 500 A.

Liquid-cooled Three-in-One

  • Integrate PDU, DC/DC, DC/AC of oil pump and BMS motherboard
  • High integration, small size, low cost and strong versatility
  • Derive more than a dozen product with the moulds
  • Platform product applying for a 4.5T light truck, can be extended to other customers of the same type of vehicles.

Liquid-cooled Pile

Liquid-cooled Pile
  • Provide safe and reliable high-power DC charging service
  • Realize the ultra-fast charging, increased charging power of the cable multiple times because of the integrated liquid-cooled system .
  • The charging time will less than 10 minutes (80% of the electricity).
  • Charge for all electric passenger cars, electric buses and future electric trucks that meet the national standards.
  • With characteristics of intellectualization, Cloudization, generalization, high efficiency and multiple protection.
  • Mainly applicable to bus station, logistics center, public charging station, special vehicle charging station and other places.